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Post Info TOPIC: gear reduction for foreman 500


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gear reduction for foreman 500


ok i got a 07 foreman 500  a few days ago   it has a mud buster cam , epi clutches i think , jet kit , big bore, hmf pipe. its running 28'' backs .  ok here is the question  the guy i got it from told me i could do a gr with foreman 450 gears. so what i want to know is was he blowing smoke or what ? and with the mods do i need a gr

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Headcutters DADDY

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I would put a gr in it if I was you. As far as which gears to use I would have to double check. It's been awhile since iI researched it. You can pm jgmoody he would know



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07 shitty kitty



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yea i just took apart a 450  the gear would be a 14% gr but the shaft is not the same .  my small gear it missing teeth  so it sounded real nasty . do you think the 28's are a lil t much ? this is my first 4x4 bike  i always had sport bikes     so i have alot of ?s

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Headcutters DADDY

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Get a gr reducction you'll be happy. You can always shift to a higher gear but you can't always go lower.

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07 shitty kitty



Headcutters DADDY

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I've got a 30% in mine. You need gear in this sport not speed

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07 shitty kitty



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where can i get a  30% at     and what size tires could i turn with it

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Headcutters DADDY

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You really need to pm jgmoody about what gears to run on the 30%. There will be some machine work involved in a 30%. It will Turn 30"s pretty good if I was a guessing man

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07 shitty kitty



.

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aww man I cant even remeber... you could put diffs out of a rancher 400 at in it and get about 14...

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To each thier own....


Headcutters DADDY

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Put that thinking cap on moody.

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07 shitty kitty



Delta Custom Atv's

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I will see if the 450 drive gear and clutch basket will work as a reduction I got a 500 motor open right now. I can tell you something Monday

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98 Foreman 450 DGL 14% GR 475BBK Snorkle S-I-G Mod HL Springs Jetted Uni Filter Glass Pack Relocated Fan/Oil Cooler 28" SilverBacks on SS112's Coming 35% GR 30's or 32's Backs A Big IRS Lift



Delta Custom Atv's

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A 30% reduction for a 450 u need a 300ex drive gear and 300ex clutch basket gear like pondhopper said alot of cutting and welding to make it work but I'm doing one for mine and with a custom Stroker and piston you Cam pull 32's

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98 Foreman 450 DGL 14% GR 475BBK Snorkle S-I-G Mod HL Springs Jetted Uni Filter Glass Pack Relocated Fan/Oil Cooler 28" SilverBacks on SS112's Coming 35% GR 30's or 32's Backs A Big IRS Lift



Member

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to use the rancher gears    do i have to use a auto or manual    and what gears i use      i found out the 450 gears will not work  the shafts are not the same   

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.

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no I said diffs as in differentials... take the front and rear differentials out of the 400at....at means auto... and put them your 500...
the diffs in a 350/400at rancher are geared lower. the 400at is the only old style rancher that has the electric 4wd button..


hey Brian its the same gears they use in 420 reduction if that helps...

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To each thier own....


Delta Custom Atv's

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Oh OK cool then if you want a front reduction then you have the drive gear cut off a 300 and tig to the 500 gear and take the clutch basket gear off a 300 and put on the 500 basket I hopes that help any you can do the rear reduction to with the front to get around a 30% reduction

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98 Foreman 450 DGL 14% GR 475BBK Snorkle S-I-G Mod HL Springs Jetted Uni Filter Glass Pack Relocated Fan/Oil Cooler 28" SilverBacks on SS112's Coming 35% GR 30's or 32's Backs A Big IRS Lift



Veteran Member

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If the stock 300FW primary and clutch basket gears will work for the 500 reduction I have a set I'd let go reasonably.

I just did the EX reduction on my 300, but I happened to have a spare stock primary anyway, so now I have both gears loose.

- Jp

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'09 Thundercat - 1000ish

SpeedWerx powa, /// WCD, 4" catvos, 29.5 terms

'96 300
...a little taller & a little more power than most.....

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